Purpose:
Drilling and repair of oil-and-gas wells.
Operations performed:
- mobile moving from well to well;
- assembly and disassembly of control head with the main and auxiliary hoist;
- round trip with sucker rods, tubing and drill pipes;
- mechanized spinning-up and uncoupling of tubing and drill pipes;
- construction of cement bridging in holes through derrick manifold;
- drilling-out of sand plugs and cement bridging with the help of mechanical or hydraulic drive rotary;
- fishing and other works;
- flushing-out of wells through the derrick manifold;
- breakdown elimination;
- well drilling by rotor with mechanical drive;
- kickoff and drilling of second stems;
- milling of the metallic parts of drilling equipment fallen into the well;
- well development after drilling completion.
Design features and advantages:
- drawworks is equipped with cable layer that provides uniform wire winding;
- flange for connection of drawworks emergency drive is provided;
- chassis engine emergency stop from operator’s control or remote control console;
- extension of the derrick upper section is performed by hydraulic driven winch from the remote control console;
- hydraulic driven winch is used for auxiliary works;
- double action hydraulic jacks for leveling the rig;
- reverse reducer of rotor drive is installed;
- air brake for drive rotor is provided;
- drawworks chain drive is in the closed oil bath;
- hydraulic system is dual-profiled:
1-profile is designed for carrying out auxiliary operations (rig hoisting, derrick lifting, derrick upper section moving-up, hydraulic control valve operation, auxiliary drawworks operation)
2-profile - hydraulic rotor operation, hydraulic wrench operation.
Base set
- KrAZ 65053 chassis;
- Drawworks with cable layer and emergency drive connection flange;
- Derrick;
- Hydraulic breaker;
- Manifold pipe raiser with gooseneck on derrick;
- Computer complex PTK IVE-50-MB;
- Operator console with shelter;
- Light system of hook-block, drawworks & rotary base moving;
- Drilling rotor drive with reverse reducer;
- Receiving bridge and racks;
- Racking platform;
- Ramp;
- Calf line stock drum;
- Auxiliary drawworks; - Rotary base.
Technical specifications
Lifting rig | |
Maximum allowable load on hook, kN (tf) | 785 (80) |
Nominal well drilling depth | 2000 meters (when drilling with string 24 kg/m) |
Nominal depth of wells for development and repair | 4000 meters (tubing 14 kg/m) |
Assembly-transportation base of the rig | KrAZ-65053 |
Machinery drive | From chassis engine |
Drawworks single drum with disc (axle) pneumatic clutches, double speed chain drive | |
- chain | Double-row |
- number of gears | 4 (control from operator’s station) |
- traction power, kN (tf) | 132,4 (13,5) |
- hook block lifting speed, m/s | 0,2...1,54 |
-drawworks brake | Double - belt - spot - type with manual and pneumatic drive |
Derrick - double-section – telescopic with open front face: | |
- height from ground to crown block axis, m | 23,45 |
Tackle system: | |
- tool set | 3 х 4 |
-tackle multiplicity | 6 |
Auxiliary hydraulically driven drawworks: | 1,5 tf with accessories directly through pulley block |
-allowable load on hook, kN (tf) | 29,4 (3) |
Rig platform: | With folding bypass bridges at both sides and level meter. |
- operator’s station | With wind shield |
Hydrosystem: | With an oil-heater in hydraulic tank |
- range of working pressures, (kgf/cm2) | 160-200 |
Leveling jacks: | Hydraulic, double-action |
Pneumatic system | Power supply from chassis pneumatic system |
-working pressure, (kgf/cm2) | 7 |
Height from ground to rotary base, m | 3,64 |
Base pipe setback with steam or hot air heating radiator, pcs. | 2 |
Pipes capacity behind the racking platform rings for pipes with D of 114 mm, pcs. | 100 |
Lifting rig ramp, pcs. | 1 |
Receiving bridge, type - length, not less than, m - width, not less than, m |
“drag” 14 2 |
Overall dimension of the rig in transit condition, mm | 14000 х 2800 х 4000 |
Weight in transit condition, kg, not exceeding | 31 500 |
Options – supplementary equipment supplied on demand in complete set with the lifting rig:
- KPR-12P wrench for spinning-up and uncoupling of pump-compressor pipes;
- Machine spinning wrench KMB-M;
- Swivel VB 80;
- Drilling hose 9m;
- Kelly;
- Straps set;
- Wrenches for pump-compressor pipes and beams;
- RUP-560 drilling rotor with pneumatic cotters;
- Auxiliary hydraulic breaker of thread connections.